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Electrical & Automotive
With special material compositions and extreme requirements for both technical functionality and high durability, components in the electronics and automotive sectors are among the most complex injection molding applications. With over 20 years of experience in toolmaking and servo automation, Servomold also provides the necessary expertise for the electrical engineering and automotive industries to support your project with the ideal system solution.
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System solutions for complex technical requirements
Individual systems according to application and process requirements
Highest precision and reproducibility through servo components
Efficient drive and transmission systems reduce cycle times.
Low wear and minimal maintenance effort
High availability and low risk of failure
Suitable for oil-free and cleanroom production.
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Many plastic molded parts in vehicles today perform the same task for which only sheet metal, aluminum, and the like were considered ten years ago. Although this progress promises weight and cost savings on one hand, it also brings high demands on molds and materials on the other hand: safety, heat resistance, and stability under high mechanical stress are among a long list of requirements, making tool design for vehicle parts a complex matter.
Components with threaded inserts - from gears for electrically adjusting the seat backrest to window lifter mechanisms, steering wheel adjustments, and oil filter brackets to heat-resistant components near the engine - require the same type of unthreading in production as everyday bottle caps. However, what adds additional complexity to the development of a screw-out unit for electronic and vehicle parts are, on the one hand, the often delicate and intricate shapes and, on the other hand, the demanding technical plastics such as highly filled polyamides or PEEK that are used here. You can rely on the experience of our experts who plan, design, manufacture, and commission systems and components in close collaboration with you on-site.
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The desire for minimal cycle times and high output volumes does not have to be associated with compromises in quality. On the contrary: The extreme precision and control with which our systems operate allow for high speeds and uptime as well as longer maintenance intervals in production. Cycles and processes are optimized by the servo components, and the quality and dimensional accuracy of plastic parts can be increased and positively influenced in the process.
Furthermore, a servo system can also result in lower power consumption and thus savings in energy costs, because the individual servo components only consume energy during the respective movement, without requiring a constant operating pressure to be maintained by a higher-level system, as is the case with hydraulics. The solutions developed by Servomold for unspindling, linear movement, or index plate rotation are innovative additions that can increase the production speed, part quality, and energy efficiency of injection molding tool systems. Our experienced team provides support and close collaboration from the idea stage to commissioning - no matter how complex it may be.