Electrical & Automotive
System solutions for complex technical requirements
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Anwendungen, Projekte, aktuelle Themen und Einblicke hinter die Kulissen.
Once installed, demolded millions of times
Well-established, but far from being outdated, one of the earliest Servomold unscrewing systems - the 8-fold unscrewing unit for the Swiss company Wild & Küpfer AG - has been doing its job reliably for 11 years. After more than 43 million successfully unscrewed molded parts, it is high time to tell a joint success story that continues to this day.
The heart beats for quality
Quality down to the micrometer - our customers have always been able to rely on this. Since July last year, this has also been officially confirmed by TÜV with the ISO9001/2015 certification. But how does quality management succeed sustainably in everyday work? A brief insight into the processes that ensure high-quality results.
How servo technology exceeds the highest requirements
Small impurities, big disaster. In the production of pharmaceutical primary packaging or medical plastic parts such as high-precision Luer lock systems, cleanliness for machine, mold and molded part is not a formality, but a strictly regulated production standard, compliance with which determines the top or flop of entire batches. Nobody wants to have thousands of parts produced for nothing - because of contamination on the screw cap. Servo-electrical automation concepts not only perform translational and linear movements reliably, they also reduce contamination risks to a minimum. But what exactly is the technology behind this? Let's put the servo advantages under the microscope.
Your Servomold contact
We are happy to support mould design for the production of electrical components and vehicle components. Let us advise you on the right Servomold solution. We are happy to take time for your enquiries, ideas and suggestions.
Overcoming the challenges of automotive technology together
Today, many plastic moulded parts perform the same tasks in vehicles for which only sheet metal, aluminium and the like were considered ten years ago. Although this progress promises weight and cost savings on the one hand, it also places high demands on moulds and materials on the other: safety, heat resistance and stability under high mechanical stress are among the long list of requirements and make mould design for vehicle parts a complex matter.
Moulded parts with screw threads - from the gear wheel for electrically adjusting the seat back, to window regulator mechanisms, steering wheel adjustments and oil filter holders, to heat-resistant components near the engine - require the same type of unscrewing in production as everyday bottle caps. However, what adds complexity to the development of an unscrewing unit for electronic and vehicle parts are, on the one hand, the often filigree and complicated shapes and, on the other hand, the demanding engineering plastics such as highly filled polyamides or PEEK that are used here. Here you can count on the experience of our experts, who plan, design and manufacture systems and components in close cooperation and commission them for you on site.
High-quality and economical injection moulding of electrical components
In the electrical sector, the desire for minimum cycle times and high output quantities does not have to be associated with a loss of quality. On the contrary: the extreme precision and control with which our systems work allows high speeds and service lives as well as longer maintenance intervals in production. Cycles and processes are optimised by the servo components and the quality and dimensional accuracy of plastic parts can be increased and positively influenced along the way.
The fact that a servo system can also mean lower power requirements and thus savings in energy costs results from the fact that the individual servo components only absorb energy in the respective movement, without a higher-level system having to maintain a constant operating pressure, as is the case with hydraulics. The solutions developed by Servomold for de-spindle, linear movement or index plate rotation are innovative additions with which injection moulding systems can increase production speed, part quality and also energy efficiency. Our experienced team offers support and close cooperation from the idea to commissioning - no matter how complicated it gets.